The Journey of Manufacturing Shower Pans: DAYA’s Step-by-Step Production Process

Renowned as a trusted shower pan manufacturer, DAYA takes pride in their meticulous and comprehensive production process, guaranteeing the production of top-quality products. This article aims to delve into the intricacies of DAYA‘s production process, which encompasses various stages including moulding, spraying, injecting, trimming, and polishing. By examining the intricate craftsmanship behind DAYA’s shower pans, readers can develop a deeper understanding and enhance their confidence in the exceptional durability and excellence that these products offer.

Moulding and Spraying: Ensuring a Solid Foundation

The first step in DAYA’s production process is moulding, where the quality of the mould plays a crucial role. DAYA’s skilled technicians carefully check the mould for any defects that could affect the final product’s integrity. To facilitate easy material cleanup, a layer of grease is applied to the back of the upper mould. This grease serves the purpose of making it easier to clean any spilled injecting materials during the production process.

Once the mould is inspected and prepared, a gel-coat is sprayed onto its surface. This gel-coat not only enhances the visual appeal of the shower pan but also adds an extra layer of protection. DAYA’s technicians pay close attention to the sprayed gel-coat, checking for any damage or inconsistencies. They also ensure that the thickness of the gel-coat meets the required standards. After spraying, the tray is carefully placed in an industrial oven to dry the gel-coat, ensuring a solid foundation for the subsequent steps.

Injecting, Trimming, and Polishing: Crafting the Perfect Shower Pan

After the gel-coat has dried, the next step involves injecting the resin material into the mould. This process requires precision and expertise to achieve the desired shape and structure of the shower pan. DAYA’s experienced craftsmen carefully inject the resin material into the mould, ensuring an even distribution and allowing it to congeal. This ensures the strength and durability of the final product.

Conclusion

DAYA’s shower pan manufacturing process involves meticulous steps, from moulding and spraying to injecting, trimming, and polishing. By adhering to strict quality standards and employing skilled craftsmen, DAYA ensures that their shower pans are not only durable but also visually appealing. You can trust DAYA’s expertise and commitment to producing high-quality shower pans that meet their customers’ expectations.

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